Here are some ways to improve the speed and accuracy of press stamping:
Optimize press equipment
Upgrade the drive system: For example, adopting more advanced servo drive technology can realize more precise speed and position control.
Enhance the body structure: By improving the design of the body and using high-strength materials, its rigidity and stability can be improved and vibration can be reduced.
Improvement of molds
Selection of high-quality mold materials: such as high-quality mold steel, after appropriate heat treatment, to improve the hardness and wear resistance of the mold.
Precision machining mold: use advanced manufacturing process, such as EDM, wire cutting, etc., to ensure the dimensional accuracy and surface quality of the mold.
Optimization of die structure: Reasonable design of guiding, unloading and ejecting mechanism of the die to reduce the resistance and deviation in the stamping process.
Optimize stamping process
Reasonable selection of stamping parameters: including punching pressure, stamping speed, stroke, etc., and find the best combination through test and simulation.
Improve the lubrication conditions: choose suitable lubricants and ensure uniform application to reduce friction resistance.
Control material quality
Select stamping materials with uniform material and stable performance to reduce accuracy problems caused by material differences.
Pre-treatment of materials, such as leveling and removing surface impurities.
Precise equipment installation and commissioning
Ensure that the press is installed on a solid, level foundation, and that all parts are installed accurately and tightly.
Carry out meticulous commissioning, including the adjustment of the fit between the mold and the press, and the calibration of the stroke and pressure.
High-speed punching machine rotates the flywheel driven by the electric motor to store energy, and then releases the energy of the flywheel instantly through the control of the clutch and brake to drive the slider to carry out high-speed reciprocating motion to realize the punching action.
Dongguan OREKU Precision Machine Tool Co., Ltd., established in 2001, is a high-tech innovative enterprise dedicated to manufacturing high-precision machinery and equipment. Since its establishment, the company has focused on the R&D and manufacturing of CNC precision machining centers, precision stamping machining centers, high-speed vertical lathes and automated production lines, leading the development of the industry.
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