The stamping speed and accuracy of a press is affected by a variety of factors, including the following:
In the production of automotive parts, if the hardness of the stamping material used is high, it is necessary to appropriately reduce the stamping speed and optimize the structure and guidance of the die to ensure the stamping accuracy; while in the production of electronic connectors, due to the extremely high requirements for accuracy, usually choose servo-driven punches with high-precision dies and advanced control systems.
The performance of the press itself
Drive mode: such as mechanical drive, hydraulic drive or servo drive. Mechanical drive is usually faster but the accuracy is relatively low; servo drive has better performance in both speed and accuracy control.
Body structure: A strong and rigid body can reduce vibration and deformation in the stamping process, which is conducive to improving speed and accuracy.
Mold Design and Manufacturing
Precision and quality of the mold: the manufacturing precision of the mold directly affects the precision of the stamped part.
The guiding device of the mold: good guiding can ensure the accurate alignment of the punch and the concave die, and improve the precision of stamping.
Stamping materials
Properties of material: including hardness, ductility, thickness uniformity, etc. Harder or non-uniform materials may lead to lower stamping speed and poorer accuracy.
high speed punching machine
Surface condition of the material: Smooth, unadulterated surface helps to improve stamping accuracy and speed.
Stamping process parameters
Stamping pressure: Too much or too little stamping pressure will affect stamping accuracy and speed.
Stamping speed: too high a speed may cause vibration and impact, affecting accuracy; too low a speed reduces productivity.
Lubrication conditions: suitable lubrication can reduce friction and improve speed and precision.
Control system
Control accuracy: Advanced control system can control various parameters in the stamping process more precisely, thus improving speed and accuracy.
Response speed: A fast response control system can adjust parameters in time to adapt to different stamping needs.
Equipment maintenance and upkeep
Wear and tear of components: Wear and tear of components such as slider, guide rail, linkage, etc. will lead to a decrease in the precision of movement, affecting speed and precision.
Regular calibration and adjustment: Regular calibration and parameter adjustment of the press ensures that its performance is at its best.
high speed punching machine
High-speed punching machine rotates the flywheel driven by the electric motor to store energy, and then releases the energy of the flywheel instantly through the control of the clutch and brake to drive the slider to carry out high-speed reciprocating motion to realize the punching action.
Dongguan OREKU Precision Machine Tool Co., Ltd., established in 2001, is a high-tech innovative enterprise dedicated to manufacturing high-precision machinery and equipment. Since its establishment, the company has focused on the R&D and manufacturing of CNC precision machining centers, precision stamping machining centers, high-speed vertical lathes and automated production lines, leading the development of the industry.
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