High-speed beer machine production punch contact piece hardware terminals need to go through a series of processes and strict quality control, the following is the detailed production process:
Design and preparation
Product design: According to the specific requirements of the contact piece hardware terminals, such as shape, size, precision, electrical properties, etc., product design. The design process should take into account the feasibility of the subsequent stamping process to ensure that the designed terminals can be produced by stamping.
Motor Stator Precision High Speed Punching Machine
Mold design and manufacturing: according to the product design, make the corresponding stamping mold. The precision and quality of the mold directly affect the production quality and efficiency of the terminals. Mold design should take into account the structural strength of the mold, wear resistance, mold release method and other factors. CAD, CAM and other technologies are generally used for mold design and manufacturing to ensure the precision and reliability of the mold. After manufacturing, the mold needs to be debugged and inspected to ensure that the mold can work properly.
Raw material preparation: choose the right raw materials, such as copper, iron, stainless steel and other metal materials, the material should meet the electrical properties and mechanical properties of the terminal requirements. Raw material thickness, hardness and other parameters should also meet the requirements of the stamping process. Inspection of raw materials to ensure that their quality meets the standards.
Motor Stator Precision High Speed Punching Machine
Stamping production:
Installation and debugging: Install the prepared molds to the high-speed beer machine and carry out debugging. The debugging process includes adjusting the position, clearance, pressure and other parameters of the molds to ensure the matching precision and working stability of the molds and the beer machine. At the same time, the parameters of the beer machine are set, such as stamping speed, stroke, pressure, etc., in order to meet the production requirements of the terminals.
Trial punching: Before formal production, carry out trial punching operation. The purpose of the test punch is to test the working performance of the mold and the quality of the product, to find and solve the possible problems. In the process of trial punching, we should check the appearance, size measurement and performance test of the pressed terminals to ensure that the products meet the requirements.
Formal production: After the test punch is qualified, formal production begins. The raw materials are fed into the beer machine, which carries out high-speed stamping according to the set parameters, and stamps the raw materials into the shape of contact piece hardware terminals. During the production process, the production process should be monitored to ensure the stability of production and product quality.
Motor Stator Precision High Speed Punching Machine
High-speed punching machine rotates the flywheel driven by the electric motor to store energy, and then releases the energy of the flywheel instantly through the control of the clutch and brake to drive the slider to carry out high-speed reciprocating motion to realize the punching action.
Dongguan OREKU Precision Machine Tool Co., Ltd., established in 2001, is a high-tech innovative enterprise dedicated to manufacturing high-precision machinery and equipment. Since its establishment, the company has focused on the R&D and manufacturing of CNC precision machining centers, precision stamping machining centers, high-speed vertical lathes and automated production lines, leading the development of the industry.
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