In the contact piece of hardware terminal high-speed stamping production, you can improve production efficiency from the following aspects:
First, equipment and mold aspects
Equipment optimization
Select high-performance equipment: the use of advanced high-speed beer machine, which has a higher stamping speed and more stable performance. For example, some new high-speed beer machine stroke frequency can be as high as hundreds or even thousands of times per minute, can greatly improve production efficiency.
Hardware Terminals for Contact Lugs
Equipment maintenance: regular maintenance of equipment to ensure that the equipment is in the best working condition. Such as regular inspection and replacement of key components of the equipment, such as crankshafts, connecting rods, sliders, etc., to ensure the accuracy and stability of the equipment. Optimize the lubrication system of the equipment to ensure that the equipment is fully lubricated during high-speed operation, reduce friction loss and improve the operating efficiency of the equipment.
Hardware Terminals for Contact Lugs
Mold Improvement
Design of multi-functional molds: Design of molds with multiple stamping stations, which can complete multiple processes, such as punching, dropping, bending, etc., in one stamping stroke. For example, the use of progressive die design can integrate multiple processing steps for contact piece hardware terminals into one die, reducing the number of die changes and stamping times, and improving productivity.
Improve mold precision and durability: Use high-precision processing equipment and high-quality mold materials to make molds to ensure the dimensional accuracy and surface quality of the mold. For example, the use of wear-resistant materials such as cemented carbide to make the key working parts of the molds improves the durability of the molds, reduces the frequency of mold repair and replacement, and thus improves the production efficiency.
Hardware Terminals for Contact Lugs
High-speed punching machine rotates the flywheel driven by the electric motor to store energy, and then releases the energy of the flywheel instantly through the control of the clutch and brake to drive the slider to carry out high-speed reciprocating motion to realize the punching action.
Dongguan OREKU Precision Machine Tool Co., Ltd., established in 2001, is a high-tech innovative enterprise dedicated to manufacturing high-precision machinery and equipment. Since its establishment, the company has focused on the R&D and manufacturing of CNC precision machining centers, precision stamping machining centers, high-speed vertical lathes and automated production lines, leading the development of the industry.
View more