To improve the efficiency of beryllium copper spring sheet stamping, you can start from the following aspects:
First, optimize the die design
Reasonable mold structure
Design simple, efficient mold structure, reduce the complexity of the mold and the number of parts.
Optimize the guiding system of the mold to ensure the precision and stability of the motion of the mold in the stamping process, and reduce the scrap and adjustment time caused by mold deviation.
Precise Die Clearance
According to the characteristics of beryllium copper material and the requirements of spring sheet, determine the appropriate die clearance.
Beryllium copper spring sheet high-speed stamping
High-quality mold materials
Choose mold materials with high strength, high hardness and good wear resistance, such as high-quality alloy steel and carbide.
Second, choose the right punching machine
High-speed punching machine
Consider using high-speed press for beryllium copper spring sheet stamping. High-speed press has high stamping speed and high frequency, which can complete a large number of stamping tasks in a short period of time.
Adequate tonnage and stroke
Select a press with the appropriate tonnage based on the size of the spring sheet and the punching force required.
Beryllium copper spring sheet high-speed stamping
Stable performance and precision
The performance stability and precision of the press is crucial to the stamping efficiency and product quality.
Third, optimize the stamping process parameters
Stamping pressure and speed
According to the characteristics of beryllium copper material and the requirements of the spring sheet, adjust the stamping pressure and stamping speed reasonably.
Lubrication and cooling
In the stamping process, the use of appropriate lubricants can reduce the friction between the mold and the material, reduce the punching pressure and energy consumption, improve the stamping speed and die life.
Beryllium copper spring sheet high-speed stamping
High-speed punching machine rotates the flywheel driven by the electric motor to store energy, and then releases the energy of the flywheel instantly through the control of the clutch and brake to drive the slider to carry out high-speed reciprocating motion to realize the punching action.
Dongguan OREKU Precision Machine Tool Co., Ltd., established in 2001, is a high-tech innovative enterprise dedicated to manufacturing high-precision machinery and equipment. Since its establishment, the company has focused on the R&D and manufacturing of CNC precision machining centers, precision stamping machining centers, high-speed vertical lathes and automated production lines, leading the development of the industry.
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