Improving stamping speed by optimizing the die design is an important means of improving productivity. The following are some specific optimization strategies:
1. Die material selection
High-strength materials: Selecting wear-resistant and high-strength die materials (e.g., high-speed steel or cemented carbide) reduces die wear and prolongs service life, thus reducing the frequency of die replacement and increasing productivity.
Heat treatment: Appropriate heat treatment of the mold can improve its hardness and wear resistance and reduce the downtime caused by wear.
45 tons gantry high speed punch press
2. Mold structure design
Reasonable mold layout: Designing a reasonable mold layout ensures smooth material flow during the stamping process, reduces material deformation and stress concentration, and thus improves the stamping speed.
Multi-position mold: Adopting multi-position mold design, multiple processes can be completed in one stamping, which reduces the time of mold change and improves the overall production efficiency.
45 tons gantry high speed punch press
3. Stamping process optimization
Stamping sequence: Reasonable arrangement of stamping sequence to ensure smooth connection between each process and reduce stopping time.
Stamping gap: According to the material characteristics and stamping requirements, set the stamping gap reasonably to ensure the fluidity of the material in the stamping process and reduce the jamming phenomenon.
45 tons gantry high speed punch press
4. Automation and Intelligent
Automatic Feeding System: Automatic feeding system is introduced to reduce manual intervention, improve feeding speed and accuracy, and ensure the continuity of the stamping process.
Intelligent control system: Adopting intelligent control system, real-time monitoring of various parameters in the stamping process, automatically adjusting the stamping speed and pressure to ensure the best stamping effect.
High-speed punching machine rotates the flywheel driven by the electric motor to store energy, and then releases the energy of the flywheel instantly through the control of the clutch and brake to drive the slider to carry out high-speed reciprocating motion to realize the punching action.
Dongguan OREKU Precision Machine Tool Co., Ltd., established in 2001, is a high-tech innovative enterprise dedicated to manufacturing high-precision machinery and equipment. Since its establishment, the company has focused on the R&D and manufacturing of CNC precision machining centers, precision stamping machining centers, high-speed vertical lathes and automated production lines, leading the development of the industry.
View more