Maintenance costs for high-speed presses are relatively high for the following reasons:
Precision components
High-speed presses contain numerous precision components, such as high-speed shafts, sliders, ball screws, etc., which are manufactured with high precision and are expensive to replace.
Frequent lubrication and cooling
Due to the high speed operation, a large amount of high quality lubricant and effective cooling system are required to maintain normal operation, which increases the cost of consumables and maintenance.
Mold Maintenance
High-speed stamping causes high wear and tear on the molds, which is costly to repair, replace and maintain.
Specialized technicians
Its maintenance usually requires specialized technicians with rich experience and expertise, with higher labor costs.
Regular inspection and calibration
To ensure accuracy and performance, regular high-precision testing and calibration are required, and testing equipment and services are costly.
However, the maintenance cost is also affected by a variety of factors, such as the brand and quality of the press, frequency of use, working environment, and maintenance strategy.
Long-term maintenance costs can be reduced to a certain extent if good preventive maintenance measures are taken and maintenance schedules are rationalized to extend the service life of the equipment and reduce the number of breakdowns and repairs.
high speed stamping machine
For example, a large-scale automotive parts manufacturer using multiple high-speed presses for continuous production may result in high maintenance and production loss costs due to frequent breakdowns if there is no effective maintenance program; while another enterprise can effectively control maintenance costs and improve the comprehensive benefits of equipment through regular maintenance, timely replacement of wear parts and training of professional maintenance personnel.
High-speed punching machine rotates the flywheel driven by the electric motor to store energy, and then releases the energy of the flywheel instantly through the control of the clutch and brake to drive the slider to carry out high-speed reciprocating motion to realize the punching action.
Dongguan OREKU Precision Machine Tool Co., Ltd., established in 2001, is a high-tech innovative enterprise dedicated to manufacturing high-precision machinery and equipment. Since its establishment, the company has focused on the R&D and manufacturing of CNC precision machining centers, precision stamping machining centers, high-speed vertical lathes and automated production lines, leading the development of the industry.
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