Inductive one-piece moulding machine

 Inductive one-piece moulding machine is specially designed according to customer's requirements, adopting full CNC operation design, simple operation, easy to use, through the touch control screen, PLC servo motor, cylinder with proportional valve, cylinder regulation, to achieve the CNC adjustment of the product height, to achieve the automatic delivery of rows of coils, automatic delivery of powder, precision pressing, coil lead synchronous protection, so as to achieve the customer's requirements. Effectively improve the production speed and production efficiency.
 
The equipment has the following characteristics:
1, small footprint.
2、High output.
3、One person can operate more than 2 machines.
4、Low purchase cost of equipment.
5、The equipment can run stably for a long time.
 

Inductive one-piece moulding machine

   The forming machine adopts four-column structure, the hydraulic cylinder is on the top of the upper beam, the axis of the cylinder and the forming mould are connected with the quick-change mode hanging head, the axis of the cylinder is equipped with a displacement sensor, which can detect and control the stroke of the cylinder, and the hydraulic system is installed with a pressure sensor, which can detect and control the moulding force of the cylinder, which is convenient for monitoring the cylinder's pressure and displacement during the moulding process, and it is also convenient for combining with the lower-top servo system to complete the moulding action of the products. The middle position of the equipment is equipped with automatic powder feeder mechanism, containing 4 stainless steel powder boxes, each box with pneumatic vibrator, with powder sensor, can clearly know whether there is no powder in the box and smoothly drop the powder in the powder tank. 4 powder boxes each with an aluminium powder tank under each powder tank, each powder tank below the installation of a linear oscillator, to facilitate the powder into the mould on the powder box.

Inductive one-piece moulding machine

    There is a sensor for detecting the height of the powder on the top of the powder box and a sensor for detecting whether the product is pushed out or not on the front of the mould. Equipment mould powder feeding using servo motor drive precision ball screw module to complete, uniform powder feeding, high efficiency. The bottom of the lower beam of the equipment is equipped with 1 set of servo device for stripping and 1 set of servo device for synchronous lifting of coil lead, the maximum stripping force of the stripping servo device is 4, and the stripping stroke is 50mm, whose function is to form a mould cavity for filling the powder before moulding, and to strip the product out after moulding. The function of the coil lead synchronous lifting servo device is: the equipment needs to press the two flat copper wires of the product when forming, with the descent of the main cylinder and the synchronous descent, so as not to bend or cut off the wire lugs caused by the quality of the Department of good. These two sets of servo devices can automatically work with the equipment linkage, but also can be individually controlled manual work, according to the needs of the product to set the stroke and position arbitrarily.
 Inductive one-piece moulding machine

   Safety: the equipment is equipped with a large number of detection and sensing sensors, the front side is equipped with sensors, the front side is equipped with a safety grating, the left and right sides and the back side is equipped with a safety protection door, greatly reflecting the safety performance of the equipment, so that the staff operation of personal safety and product and equipment safety are safeguarded, the expansion of the equipment control system, at any time, can be connected with peripheral picking and feeding robots to improve the efficiency of the equipment and safety.