Servo feeder glitches for high-speed punch presses - OREKU manufacturer explained
1. Supply error exists in a clear direction. There are many factors behind this problem: e.g., insufficient pressure on the feed rollers, etc.; whether the length of feed is too extended or insufficient; the presence of burrs or foreign objects in the mold. In order to cope with different types of problems, is it necessary to increase the pressure appropriately, expand the width of the coils and optimize the mold guides? Or you can check whether the fixture and the CNC feeder are running along the same straight line to see what is happening between the lower plate and the stripper plate.Motor fixed rotor punching machine
2. Sudden errors in feeding are caused by various factors such as errors in the seasoning of the CNC feeder, the match between the leveler and the servo feeder or the distance from the leveler to the CNC feeder, the height of the curvature of the material, the selection of the number of rings on the punch press, and the large gap between the rollers and the servo motor.
At this time, you can tighten the belt on the pulley.Motor fixed rotor punching machine
3. When metal or other foreign material enters the feed rollers or gears, errors in the amount of feed and inaccuracies in the direction of the feed are usually due to the sequence of start-up, relaxation of the feed, and the action of the press being affected. The rollers will slide as material enters the feeder. In order to gain insight into the factors behind the failures, we simply need to make the appropriate adjustments for the various different problems.
4. Often, the amount of material fed will be twice or more than the usual amount. The microswitch and the terminals at the start of the servo feeder should be checked immediately to confirm whether there is noise interference. If affected by noise, it is recommended to replace the cable between the microswitch and the terminal box. In addition, a metal mesh is used as an isolation wire.
5. The roller release is not smooth sometimes because the SW signal of the cam microswitch released by the press is abnormal, which causes the feeding direction to be shifted, thus affecting the normal operation of the air compressor. In this case, you just need to make appropriate adjustments to the air compressor or replace equipment such as solenoid valves, cylinders and piping, and you also need to check whether the wires have been dislodged or replace the microswitches or relays in the electrical box.
Motor fixed rotor punching machine
The price of a high speed punch press varies depending on a number of factors.
In general, a small, basic high-speed press may cost between $100,000 and $300,000 dollars.
Medium-sized and high-performance high-speed presses usually cost around $300,000 to $800,000 dollars.
Large, high-precision, high-performance high-speed presses may cost more than $1 million, or even millions of dollars.
Dongguan OREKU Precision Machine Tool Co., Ltd., established in 2001, is a high-tech innovative enterprise dedicated to manufacturing high-precision machinery and equipment. Since its establishment, the company has focused on the R&D and manufacturing of CNC precision machining centers, precision stamping machining centers, high-speed vertical lathes and automated production lines, leading the development of the industry.
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